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How to choose fiber blanket, fiber board, and fiber module?

The core value of ceramic fiber materials is one sentence: keep heat in the furnace and take weight out of the structure. Different forms are not just different names; they solve different installation problems.

[Image: fiber blanket/board/module side by side]

01 Three common forms

1) Fiber blanket

  • Form: roll, flexible, cuttable
  • Advantages: high adaptability, can wrap complex structures
  • Common use: insulation layer, thermal barrier, equipment wrap, hot-face backing (depending on temperature)

2) Fiber board

  • Form: rigid board, higher strength
  • Advantages: size stability, good flatness, stronger wind erosion resistance
  • Common use: furnace doors, fire baffles, access openings, insulation structures that need a "hard face"

3) Fiber module

  • Form: pre-compressed blocks with anchoring structure
  • Advantages: fast installation, good integrity, suitable for large-area linings
  • Common use: heating furnaces, heat-treatment furnaces, soaking pits, and other large-area lining systems

02 Two selection lines

  • Hot-face temperature and atmosphere: higher temperature and harsher atmosphere require higher fiber grade and surface treatment
  • Gas velocity and mechanical scouring: in high-velocity/flame-scour areas, boards and modules are more stable; add a protective layer when needed

03 Most critical construction points

  • Anchoring structure should be reasonable to prevent loosening after thermal cycles
  • Expansion joints must be handled well to avoid cracking from thermal expansion and contraction
  • Hot-face protection layers should match the service conditions; do not skip them just to "save a step"

Xinhui typically provides module layout and anchoring recommendations by furnace type to avoid the low-level rework of "right material, wrong structure."

[Image: module anchoring diagram / lining layer structure]